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Using as much as 50 percent lignin by weight, a new composite material created at ORNL is well suited for use in 3D printing.

Scientists at the Department of Energy’s Oak Ridge National Laboratory have created a recipe for a renewable 3D printing feedstock that could spur a profitable new use for an intractable biorefinery byproduct: lignin.

From left, Amit Naskar, Ngoc Nguyen and Christopher Bowland in ORNL’s Carbon and Composites Group bring a new capability—structural health monitoring—to strong, lightweight materials promising for transportation applications.

Carbon fiber composites—lightweight and strong—are great structural materials for automobiles, aircraft and other transportation vehicles. They consist of a polymer matrix, such as epoxy, into which reinforcing carbon fibers have been embedded. Because of differences in the mecha...

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Scientists from the Critical Materials Institute used the Titan supercomputer and Eos computing cluster at ORNL to analyze designer molecules that could increase the yield of rare earth elements found in bastnaesite, an important mineral 

Composites scientist and engineer Vlastimil Kunc with the latest large-scale 3Dprinter at the MDF.

Vlastimil Kunc grew up in a family of scientists where his natural curiosity was encouraged—an experience that continues to drive his research today in polymer composite additive manufacturing at Oak Ridge National Laboratory. “I’ve been interested in the science of composites si...

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A new manufacturing method created by Oak Ridge National Laboratory and Rice University combines 3D printing with traditional casting to produce damage-tolerant components composed of multiple materials. Composite components made by pouring an aluminum alloy over a printed steel lattice showed an order of magnitude greater damage tolerance than aluminum alone.

This isotropic, neodymium-iron-boron bonded permanent magnet was 3D-printed at DOE’s Manufacturing Demonstration Facility at Oak Ridge National Laboratory.

Researchers at the Department of Energy’s Oak Ridge National Laboratory have demonstrated that permanent magnets produced by additive manufacturing can outperform bonded magnets made using traditional techniques while conserving critical materials. Scientists fabric...

ORNL Director Thom Mason (left) and Thomas Roberts of Oddello Industries LLC sign a research and development agreement.

A process developed at Oak Ridge National Laboratory for large-scale recovery of rare earth magnets from used computer hard drives will undergo industrial testing under a new agreement between Oddello Industries LLC and ORNL, as part of the Department of Energy’s Crit...

ORNL researchers are developing an idealized collector molecule that has a shape complementary to the surface atomic structure of xenotime, a rare earth yttrium-rich phosphate mineral.

Ensuring a reliable supply of rare earth elements, including four key lanthanides and yttrium, is a major goal of the Critical Materials Institute (https://cmi.ameslab.gov) as these elements are essential to many clean-energy technologies. These include energy-efficient lighting, ...

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A new technology developed by the U.S. Department of Energy’s Critical Materials Institute that aids in the recycling, recovery and extraction of rare earth minerals has been licensed to U.S. Rare Earths, Inc.

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An alloy discovered at Oak Ridge National Laboratory holds great promise for permanent magnets as the material retains its magnetic properties at higher temperatures yet contains no rare-earth elements. This finding is significant because while rare-earth-based magnets are critical to alternative ...