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Shield Design for 50 kW Three-Phase Wireless Charging System

by Mostak Mohammad, Jason L Pries, Omer C Onar, Veda Prakash Galigekere, Gui-jia Su
Publication Type
Conference Paper
Book Title
2020 IEEE Energy Conversion Congress and Exposition (ECCE)
Publication Date
Page Numbers
842 to 849
Conference Name
Energy Conversion Congress and Exposition
Conference Location
Detroit, Michigan, United States of America
Conference Sponsor
IEEE
Conference Date
-

In this paper, magnetic field emissions (MFE) from a 50 kW bipolar coil-based three-phase wireless charging system (WCS) is investigated. Then, a shield design is proposed to suppress the MFE below the safety limit identified by the International Commission of Non-Ionized Radiation Protection (ICNIRP) guidelines. Bipolar coil-based three-phase (3φ) WCSs provide extremely high power-density; therefore, the 3φ WCSs are highly promising for high-power fast-wireless-charging of the electric vehicles. For the high-power EV application, it is a critical challenge to design a shield to suppress the MFE below the safety limit. The traditional aluminum shield is found ineffective for the bipolar 3φ-WCS. The proposed shield is designed with high-permeability magnetic material, i.e. ferrite, nanocrystalline material, etc. The proposed shield is simulated in finite element analysis (FEA) and the FEA results show that the proposed magnetic shield effectively suppresses the magnetic field emission below the ICNIRP limit. The generalized design of the proposed shield can be used for even higher power bipolar coil based WCSs.