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Catalytic Exhaust Gas Recirculation-Loop Reforming for High Efficiency in a Stoichiometric Spark-Ignited Engine through Therm...

by Yan Chang, James P Szybist, Josh A Pihl, Daniel W Brookshear
Publication Type
Journal
Journal Name
Energy & Fuels
Publication Date
Page Numbers
2245 to 2256
Volume
32
Issue
2

The use of fuel reformate from catalytic processes is known to have beneficial effects on the spark-ignited combustion process through enhanced dilution tolerance and decreased combustion duration, but, in many cases, reformate generation can incur a significant fuel penalty. In this two-part investigation, we demonstrate that efficient catalytic fuel reforming can result in improved brake engine efficiency while maintaining stoichiometric exhaust under the right conditions. In Part 1 of this investigation, we used a combination of thermodynamic equilibrium calculations and experimental fuel catalytic reforming measurements on an engine to characterize the best possible reforming performance and energetics over a range of equivalence ratios and O2 concentrations. Ideally, one might expect the highest levels of thermochemical recuperation for the highest catalyst equivalence ratios. However, reforming under these conditions is highly endothermic, and the available enthalpy for reforming is constrained. Thus, for relatively high equivalence ratios, more methane and less H2 and CO are produced. Our experiments revealed that this suppression of H2 and CO could be countered by adding small amounts of O2, yielding as much as 15 vol % H2 at the catalyst outlet for 4 < Φcatalyst < 7 under quasi-steady-state conditions. Under these conditions, the H2 and CO yields were highest and there was significant water consumption, confirming the presence of steam reforming reactions. Analyses of the experimental catalyst measurements indicated the possibility of both endothermic and exothermic reaction stages and global reaction rates sufficient to enable the utilization of higher space velocities than those employed in our experiments. In a companion paper detailing Part 2 of this investigation, we present results for the engine dilution tolerance and brake engine efficiency impacts of the reforming levels achieved.