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Influence of hot isostatic pressing on the performance of aluminum alloy fabricated by ultrasonic additive manufacturing...

by Maxim N Gussev, Fnu Niyanth S, Zachary T Thompson, Kurt A Terrani, Sudarsanam Babu
Publication Type
Journal
Journal Name
Scripta Materialia
Publication Date
Page Numbers
33 to 36
Volume
145

Ultrasonic additive manufacturing (UAM) is a solid-state manufacturing technique employing principles of ultrasonic welding coupled with mechanized tape layering to fabricate fully functional parts. However, UAM-fabricated parts often exhibit a reduction in strength when loaded normal to the welding interfaces (Z-direction). Here, the effect of hot isostatic pressing (HIP) on UAM builds of aluminum alloy was explored. Tensile testing and microstructure characterization were conducted; it was established that HIP eliminated the brittle Z-direction fracture and improved the strength and ductility of the Z-direction specimens. HIP eliminated voids and produced recrystallized structure; however, welding interfaces survived the HIP treatment.