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Nucleation and Growth of Chimney Pores in Electron-Beam Additive Manufactured Parts...

by Zachary C Cordero, Ralph B Dinwiddie, David Immel, Ryan R Dehoff
Publication Type
Journal
Journal Name
Journal of Materials Science
Publication Date
Page Numbers
3429 to 3435
Volume
52
Issue
6

The nucleation and growth of chimney pores during powder-bed, electron-beam additive manufacturing is investigated using in-situ infrared thermography as well as microcomputed tomography of as-printed parts. The pores are found to nucleate at dimples on the part’s surface, clearly demonstrating how process parameters can affect surface roughness, which can in turn affect the internal defect structure in an additive manufactured part. Based on the results of this study, several strategies for suppressing the formation of chimney pores are discussed.