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This invention drastically improves starts and stops on extrusion prints on BAAM, leading to improved part quality with minimal roughness at the seams. The ability to finely control starts and stops is also critical to printing fine resolution on BAAM.

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Aluminum-cerium alloys which can be surface treated are important for certain applications where wear resistance is important. Through novel surface refining techniques it is possible to create a very hard surface morphology while maintaining a ductile bulk system.

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This invention comprises a range of Al-Ce alloys for use in laser additive manufacturing. Additive manufacturing processes produce fine alloy microstructures due to the characteristic high cooling rates.