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Technical illustration of an EV battery collector with vehicle placement shown in background.

Strengthening the competitiveness of the U.S. transportation industry depends on developing domestic EV batteries that combine rapid charging with long-range performance — two goals that often conflict. Researchers at ORNL have addressed this challenge by redesigning a key battery component, enabling fast, 10-minute charging while improving energy density and reducing reliance on copper.

Illustration of melting point of lithium chloride, which is shown with green and blue structures in two rows.

Scientists have developed a new machine learning approach that accurately predicted critical and difficult-to-compute properties of molten salts, materials with diverse nuclear energy applications. 

Two ORNL researchers inspect carbon fiber materials - one black rectangular sheet and one see-through sheet of film.

Researchers at ORNL have developed an innovative new technique using carbon nanofibers to enhance binding in carbon fiber and other fiber-reinforced polymer composites – an advance likely to improve structural materials for automobiles, airplanes and other applications that require lightweight and strong materials. 

A color-enhanced 3D laser scan of a large concrete slab in a housing development, showing surface variations in shades of blue, green, yellow, and purple. Surrounding structures and terrain are rendered in black and white. The image was captured using the FLAT tool’s 360-degree scanning technology.

Researchers at ORNL have developed a tool that gives builders a quick way to measure, correct and certify level foundations. FLAT, or the Flat and Level Analysis Tool, examines a 360-degree laser scan of a construction site using ORNL-developed segmentation algorithms and machine learning to locate uneven areas on a concrete slab. 

Using a toolpath strategy for weight reduction, two near-net shape dies were manufactured using a gas metal arc welding additive manufacturing process at the Lincoln Electric Additive Solutions facility. Credit: Lincoln Electric

Recent advancements at ORNL show that 3D-printed metal molds offer a faster, more cost-effective and flexible approach to producing large composite components for mass-produced vehicles than traditional tooling methods.

A 3D printing nozzle wrapped in insulation extrudes black composite material into a small square mold on a green and white flat surface in a lab setting. Inset shows a close-up of a pressure gauge connected to brass valves and tubing.

Scientists at ORNL have developed a vacuum-assisted extrusion method that reduces internal porosity by up to 75% in large-scale 3D-printed polymer parts. This new technique addresses the critical issue of porosity in large-scale prints but also paves the way for stronger composites. 

Image of the Frontier supercomputer in black with Frontier spelled out across the cabinets in front.

Research teams at the Department of Energy’s Oak Ridge National Laboratory received computing resource awards to train and test AI foundation models for science. A total of six ORNL projects were awarded allocations from the National Artificial Intelligence Research Resource, or NAIRR, pilot and the Innovative and Novel Computational Impact on Theory and Experiment, or INCITE, program to train their AI models.

Green and blue background of a graphic image that says Honors and Awards

Mariam Kiran, a quantum research scientist at the Department of Energy’s Oak Ridge National Laboratory, was recently honored as a finalist at the British Council’s Study U.K. Alumni Awards 2025, which celebrate the achievements of U.K. alumni worldwide.

Research scientist Daniel Jacobson is standing with his arms crossed with a dark black backdrop

Daniel Jacobson, distinguished research scientist in the Biosciences Division at ORNL, has been elected a Fellow of the American Institute for Medical and Biological Engineering, or AIMBE, for his achievements in computational biology. 

Two cylinders on each side of the photo are pointing to bright glowing orb in the center.

Scientists at ORNL have developed a method that can track chemical changes in molten salt in real time — helping to pave the way for the deployment of molten salt reactors for energy production.