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Dark brown powder that is a rare earth element that has been refined into powder

United Rare Earths has licensed two innovative technologies from Oak Ridge National Laboratory aimed at reducing dependence on critical rare earth elements.

Technical illustration of an EV battery collector with vehicle placement shown in background.

Strengthening the competitiveness of the U.S. transportation industry depends on developing domestic EV batteries that combine rapid charging with long-range performance — two goals that often conflict. Researchers at ORNL have addressed this challenge by redesigning a key battery component, enabling fast, 10-minute charging while improving energy density and reducing reliance on copper.

Two ORNL researchers inspect carbon fiber materials - one black rectangular sheet and one see-through sheet of film.

Researchers at ORNL have developed an innovative new technique using carbon nanofibers to enhance binding in carbon fiber and other fiber-reinforced polymer composites – an advance likely to improve structural materials for automobiles, airplanes and other applications that require lightweight and strong materials. 

Using a toolpath strategy for weight reduction, two near-net shape dies were manufactured using a gas metal arc welding additive manufacturing process at the Lincoln Electric Additive Solutions facility. Credit: Lincoln Electric

Recent advancements at ORNL show that 3D-printed metal molds offer a faster, more cost-effective and flexible approach to producing large composite components for mass-produced vehicles than traditional tooling methods.

Illustration of the GRETA detector, a spherical array of metal cylinders. The detector is divided into two halves to show the inside of the machine. Both halves are attached to metal harnesses, displayed against a black and green cyber-themed background.

Analyzing massive datasets from nuclear physics experiments can take hours or days to process, but researchers are working to radically reduce that time to mere seconds using special software being developed at the Department of Energy’s Lawrence Berkeley and Oak Ridge national laboratories.  

A 3D printing nozzle wrapped in insulation extrudes black composite material into a small square mold on a green and white flat surface in a lab setting. Inset shows a close-up of a pressure gauge connected to brass valves and tubing.

Scientists at ORNL have developed a vacuum-assisted extrusion method that reduces internal porosity by up to 75% in large-scale 3D-printed polymer parts. This new technique addresses the critical issue of porosity in large-scale prints but also paves the way for stronger composites. 

Three people standing in a lab holding materials

ORNL, the Tennessee Valley Authority and the Tennessee Department of Economic and Community Development were recognized by the Federal Laboratory Consortium, or FLC, for their efforts to develop Tennessee as a national leader in fusion energy.

Two cylinders on each side of the photo are pointing to bright glowing orb in the center.

Scientists at ORNL have developed a method that can track chemical changes in molten salt in real time — helping to pave the way for the deployment of molten salt reactors for energy production.

Illustration of a quantum experiment: atoms in a lattice (inset) with entanglement effects radiating from a central particle on a textured surface.

Working at nanoscale dimensions, billionths of a meter in size, a team of scientists led by ORNL revealed a new way to measure high-speed fluctuations in magnetic materials. Knowledge obtained by these new measurements could be used to advance technologies ranging from traditional computing to the emerging field of quantum computing. 

Three egg-shaped orbs of varying opacity are shown on a dark blue background, increasing transparency revealing they are filled with smaller round balls of red and blue. Arrows indicate counterclockwise rotation of the orbs, and green squiggles imply motion of the smaller balls.

Using the Frontier supercomputer at ORNL, researchers have developed a new technique that predicts nuclear properties in record detail. The study revealed how the structure of a nucleus relates to the force that holds it together. This understanding could advance efforts in quantum physics and across a variety of sectors, from to energy production to national security.