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A 3D printing nozzle wrapped in insulation extrudes black composite material into a small square mold on a green and white flat surface in a lab setting. Inset shows a close-up of a pressure gauge connected to brass valves and tubing.

Scientists at ORNL have developed a vacuum-assisted extrusion method that reduces internal porosity by up to 75% in large-scale 3D-printed polymer parts. This new technique addresses the critical issue of porosity in large-scale prints but also paves the way for stronger composites. 

Illustration of a glowing black box emitting digital particles that form into a 3D model of an electrical grid infrastructure, set against a background of binary code and data visualizations.

Researchers at Oak Ridge National Laboratory have developed a modeling method that uses machine learning to accurately simulate electric grid behavior while protecting proprietary equipment details. The approach overcomes a key barrier to accurate grid modeling, helping utilities plan for future demand and prevent blackouts. 

 

Two cabinets of ORNL's Frontier supercomputer are open to show the blue and red cords on the inside.

Working in collaboration with researchers from Oak Ridge National Laboratory, D-Wave Quantum Inc., a quantum computing systems, software and services provider, has shown its annealing quantum computing prototype has the potential to operate faster than the leading supercomputing systems. 

Green and blue background of a graphic image that says Honors and Awards

Mariam Kiran, a quantum research scientist at the Department of Energy’s Oak Ridge National Laboratory, was recently honored as a finalist at the British Council’s Study U.K. Alumni Awards 2025, which celebrate the achievements of U.K. alumni worldwide.

ORNL researcher Fehmi Yasin poses for a photo outside with green trees blurred in the background

Fehmi Yasin, inspired by a high school teacher, now researches quantum materials at Oak Ridge National Laboratory, aiming to transform information technology with advanced imaging techniques.

Research scientist Daniel Jacobson is standing with his arms crossed with a dark black backdrop

Daniel Jacobson, distinguished research scientist in the Biosciences Division at ORNL, has been elected a Fellow of the American Institute for Medical and Biological Engineering, or AIMBE, for his achievements in computational biology. 

Four researchers are standing next to a research rector that is glowing blue

A team from ORNL, joined by university students, recently traveled to the Ohio State University Research Reactor to conduct a novel experiment on nuclear thermal rocket fuel coatings — one that could help propel NASA’s astronauts to Mars faster and more efficiently. 

Troy Carter is standing on the staircase with a mural in the background showing the summit supercmputer

Troy Carter, director of the Fusion Energy Division at Oak Ridge National Laboratory, leads efforts to make fusion energy a reality, overseeing key projects like MPEX and fostering public-private collaborations in fusion research. 

Researcher is sitting in bio lab surrounded with plants

Dave Weston studies how microorganisms influence plant health and stress tolerance, using the Advanced Plant Phenotyping Laboratory to accelerate research on plant-microbe interactions and develop resilient crops for advanced fuels, chemicals and 

Two men are talking on the backside of a semi trailer holding big wooden boxes

US ITER has completed delivery of all components for the support structure of the central solenoid, the 60-foot-tall superconducting magnet that is the “heart” of the ITER fusion machine.