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![ORNL researchers printed thin metal walls using large-scale metal additive manufacturing, a wire-arc process that demonstrated stability, uniformity and precise geometry throughout the deposition. The method could be a viable option for large-scale additive manufacturing of metal components. ORNL collaborated with industry partner Lincoln Electric. Credit: Oak Ridge National Laboratory, U.S. Dept. of Energy](/sites/default/files/styles/list_page_thumbnail/public/2019-04/Metal_print_1_0.png?h=def6dc7e&itok=0uzrZAMc)
A novel additive manufacturing method developed by researchers at Oak Ridge National Laboratory could be a promising alternative for low-cost, high-quality production of large-scale metal parts with less material waste.
![MDF New Hires](/sites/default/files/styles/list_page_thumbnail/public/MDF%20New%20Hires.png?itok=252gnkPR)
Two leaders in US manufacturing innovation, Thomas Kurfess and Scott Smith, are joining the Department of Energy’s Oak Ridge National Laboratory to support its pioneering research in advanced manufacturing.
![Researchers 3D printed molds for precasting concrete using the Big Area Additive Manufacturing, or BAAM™, system at DOE’s Manufacturing Demonstration Facility at ORNL. Complex, durable mold designs can be produced in less time than traditional wood or fib](/sites/default/files/news/images/02%20-%203D-printed_precast_concrete_molds.gif)
The construction industry may soon benefit from 3D printed molds to make concrete facades, promising lower cost and production time. Researchers at Oak Ridge National Laboratory are evaluating the performance of 3D printed molds used to precast concrete facades in a 42-story buildin...
![ORNL Image](/sites/default/files/styles/list_page_thumbnail/public/MattSallasCloseup.jpg?itok=iKfN8LeV)
While serving in Kandahar, Afghanistan, U.S. Navy construction mechanic Matthew Sallas may not have imagined where his experience would take him next. But researchers at Oak Ridge National Laboratory certainly had the future in mind as they were creating programs to train men and wome...
![Quick coatings](/sites/default/files/styles/list_page_thumbnail/public/2022-08/Quick%20coatings.jpg?h=0b92b199&itok=Xwyhr8kY)
Scientists at Oak Ridge National Laboratory are using the precision of an electron beam to instantly adhere cathode coatings for lithium-ion batteries—a leap in efficiency that saves energy, reduces production and capital costs, and eliminates the use of toxic solvents.
![Using 3-D printing, ORNL researchers rapidly prototyped a complex gearbox pattern and created sand molds to make no-waste aluminum parts for industry partner, Emrgy Hydro. Using 3-D printing, ORNL researchers rapidly prototyped a complex gearbox pattern and created sand molds to make no-waste aluminum parts for industry partner, Emrgy Hydro.](/sites/default/files/styles/list_page_thumbnail/public/news/images/DSC_0224%5B7%5D.jpg?itok=NBmuwwMn)
Oak Ridge National Laboratory has successfully developed and tested a novel sand casting technique to quickly design complex patterns to fabricate components for industry partner Emrgy Hydro, makers of hydropower devices designed to generate electricity from slow or shallow water flo...
![Pushing Boundaries - JOM Cover Pushing Boundaries - JOM Cover](/sites/default/files/styles/list_page_thumbnail/public/news/images/pushing%20boundaries1.jpg?itok=Krv5--X0)
![ORNL Image](/sites/default/files/styles/list_page_thumbnail/public/ORNL-Boeing%20trim%20tool_1.jpg?itok=X-2yZ3hz)
A 3D printed trim-and-drill tool, developed by researchers at the Department of Energy’s Oak Ridge National Laboratory to be evaluated at The Boeing Company, has received the title of largest solid 3D printed item by Guinness World Records. ORNL printed the...
![Oak Ridge National Laboratory Oak Ridge National Laboratory](/sites/default/files/styles/list_page_thumbnail/public/news/images/Officiallogo_8.png?itok=0nMc0iRo)
![Oak Ridge National Laboratory's Additive Manufacturing Integrated Energy (AMIE) demonstration connects a 3D-printed building and vehicle to showcase a new approach to energy use, storage and consumption. Photo by Carlos Jones Oak Ridge National Laboratory's Additive Manufacturing Integrated Energy (AMIE) demonstration connects a 3D-printed building and vehicle to showcase a new approach to energy use, storage and consumption. Photo by Carlos Jones](/sites/default/files/styles/list_page_thumbnail/public/news/images/_SJ_7017R.jpg?itok=zTjkeIHs)
A research demonstration unveiled today at the Department of Energy’s Oak Ridge National Laboratory combines clean energy technologies into a 3D-printed building and vehicle to showcase a new approach to energy use, storage and consumption. The Additive Manufactur...