News

Scientists at ORNL have developed a vacuum-assisted extrusion method that reduces internal porosity by up to 75% in large-scale 3D-printed polymer parts. This new technique addresses the critical issue of porosity in large-scale prints but also paves the way for stronger composites. 

ORNL researchers reached a significant milestone by building an entire 6.5-foot turbine blade tip using novel materials. The team then tested it against the forces of simulated lightning in a specialized lab at Mississippi State University, where the blade tip emerged pristine after tests that isolate the effects of high voltage. 

ORNL researchers were honored with a prestigious ACE Award for Composites Excellence by the American Composites Manufacturers Association. The team won the “innovation in green composites design” prize for creating a fully recyclable, lightweight wind turbine blade tip that incorporates low-cost carbon fiber and conductive coating for enhanced protection against lightning strikes. 

Two ORNL teams recently completed Cohort 18 of Energy I-Corps, an immersive two-month training program where the scientists define their technology’s value propositions, conduct stakeholder discovery interviews and develop viable market pathways.

Brittany Rodriguez never imagined she would pursue a science career at a Department of Energy national laboratory. However, after some encouraging words from her mother, input from key mentors at the University of Texas Rio Grande Valley, or UTRGV, and a lot of hard work, Rodriguez landed at DOE’s Manufacturing Demonstration Facility, or MDF, at Oak Ridge National Laboratory.

Researchers at ORNL and the University of Maine have designed and 3D-printed a single-piece, recyclable natural-material floor panel tested to be strong enough to replace construction materials like steel. 

ORNL’s Erin Webb is co-leading a new Circular Bioeconomy Systems Convergent Research Initiative focused on advancing production and use of renewable carbon from Tennessee to meet societal needs. 

The Hub & Spoke Sustainable Materials & Manufacturing Alliance for Renewable Technologies, or SM²ART, program has been honored with the composites industry’s Combined Strength Award at the Composites and Advanced Materials Expo, or CAMX, 2023 in Atlanta. This distinction goes to the team that applies their knowledge, resources and talent to solve a problem by making the best use of composites materials.

Researchers at ORNL are extending the boundaries of composite-based materials used in additive manufacturing, or AM. ORNL is working with industrial partners who are exploring AM, also known as 3D printing, as a path to higher production levels and fewer supply chain interruptions.

In fiscal year 2023 — Oct. 1–Sept. 30, 2023 — Oak Ridge National Laboratory was awarded more than $8 million in technology maturation funding through the Department of Energy’s Technology Commercialization Fund, or TCF.