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Fusion—Heating the core

In a recent study, researchers at Oak Ridge National Laboratory performed experiments in a prototype fusion reactor materials testing facility to develop a method that uses microwaves to raise the plasma’s temperature closer to the extreme values

Layering on the strength

A team including Oak Ridge National Laboratory and University of Tennessee researchers demonstrated a novel 3D printing approach called Z-pinning that can increase the material’s strength and toughness by more than three and a half times compared to conventional additive manufacturing processes.

Tungsten tiles for fusion

Using additive manufacturing, scientists experimenting with tungsten at Oak Ridge National Laboratory hope to unlock new potential of the high-performance heat-transferring material used to protect components from the plasma inside a fusion reactor. Fusion requires hydrogen isotopes to reach millions of degrees.

ORNL researchers printed thin metal walls using large-scale metal additive manufacturing, a wire-arc process that demonstrated stability, uniformity and precise geometry throughout the deposition. The method could be a viable option for large-scale additive manufacturing of metal components. ORNL collaborated with industry partner Lincoln Electric. Credit: Oak Ridge National Laboratory, U.S. Dept. of Energy

A novel additive manufacturing method developed by researchers at Oak Ridge National Laboratory could be a promising alternative for low-cost, high-quality production of large-scale metal parts with less material waste.

An ORNL-developed graphite foam, which could be used in plasma-facing components in fusion reactors, performed well during testing at the Wendlestein 7-X stellarator in Germany.

Scientists have tested a novel heat-shielding graphite foam, originally created at Oak Ridge National Laboratory, at Germany’s Wendelstein 7-X stellarator with promising results for use in plasma-facing components of fusion reactors.

Researchers 3D printed molds for precasting concrete using the Big Area Additive Manufacturing, or BAAM™, system at DOE’s Manufacturing Demonstration Facility at ORNL. Complex, durable mold designs can be produced in less time than traditional wood or fib

The construction industry may soon benefit from 3D printed molds to make concrete facades, promising lower cost and production time. Researchers at Oak Ridge National Laboratory are evaluating the performance of 3D printed molds used to precast concrete facades in a 42-story buildin...

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When whistler waves are present in a fusion plasma, runaway electrons pay attention. A research team led by the Department of Energy’s Oak Ridge National Laboratory is the first to directly observe the elusive waves inside a highly energized magnetic field as electrons zoom ar...
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While serving in Kandahar, Afghanistan, U.S. Navy construction mechanic Matthew Sallas may not have imagined where his experience would take him next. But researchers at Oak Ridge National Laboratory certainly had the future in mind as they were creating programs to train men and wome...

Quick coatings

Scientists at Oak Ridge National Laboratory are using the precision of an electron beam to instantly adhere cathode coatings for lithium-ion batteries—a leap in efficiency that saves energy, reduces production and capital costs, and eliminates the use of toxic solvents.

Using 3-D printing, ORNL researchers rapidly prototyped a complex gearbox pattern and created sand molds to make no-waste aluminum parts for industry partner, Emrgy Hydro.

Oak Ridge National Laboratory has successfully developed and tested a novel sand casting technique to quickly design complex patterns to fabricate components for industry partner Emrgy Hydro, makers of hydropower devices designed to generate electricity from slow or shallow water flo...