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Using 3-D printing, ORNL researchers rapidly prototyped a complex gearbox pattern and created sand molds to make no-waste aluminum parts for industry partner, Emrgy Hydro.

Oak Ridge National Laboratory has successfully developed and tested a novel sand casting technique to quickly design complex patterns to fabricate components for industry partner Emrgy Hydro, makers of hydropower devices designed to generate electricity from slow or shallow water flo...

Pushing Boundaries - JOM Cover
Advanced manufacturing will benefit from additive manufacturing techniques as demonstrated by a team led by Michael Kirka of Oak Ridge National Laboratory.
Water is seen as small red and white molecules on large nanodiamond spheres. The colored tRNA can be seen on the nanodiamond surface. Image by Michael Mattheson, OLCF, ORNL
It’s not enough to design new drugs. For drugs to be effective, they have to be delivered safely and intact to affected areas of the body. And drug delivery, much like drug design, is an immensely complex task.
3-D visualization of chemically-ordered phases in an iron-platinum (FePt) nanoparticle.

Barely wider than a strand of human DNA, magnetic nanoparticles—such as those made from iron and platinum atoms—are promising materials for next-generation recording and storage devices like hard drives. Building these devices from nanoparticles should increase storage capaci...

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Tennessee Gov. Bill Haslam visited the Department of Energy’s Oak Ridge National Laboratory today to congratulate the ORNL team involved in the discovery of the element tennessine, named in recognition of the vital contributions of the state of Tennessee to the int...
Carbon_dioxide_direct_air_capture
Scientists at the Department of Energy’s Oak Ridge National Laboratory have found a simple, reliable process to capture carbon dioxide directly from ambient air, offering a new option for carbon capture and storage strategies to combat global warming. Initia...
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The recently discovered element 117 has been officially named "tennessine" in recognition of Tennessee’s contributions to its discovery, including the efforts of the Department of Energy's Oak Ridge National Laboratory and its Tennessee collaborators at Vanderbilt University and the University of Tennessee.
Rubber-lignin samples
Scientists have developed a process for mixing unmodified lignin with general-purpose rubber and other components that yields high-performance renewable thermoplastics containing up to 41 percent of lignin content. The Oak Ridge National Laboratory-led research team tested two combinations of materials using different lignin varieties resulting in samples that were either “stretchy” or demonstrated tensile strength comparable to glassy plastic such as acrylonitrile butadiene styrene, or ABS.
This isotropic, neodymium-iron-boron bonded permanent magnet was 3D-printed at DOE’s Manufacturing Demonstration Facility at Oak Ridge National Laboratory.

Researchers at the Department of Energy’s Oak Ridge National Laboratory have demonstrated that permanent magnets produced by additive manufacturing can outperform bonded magnets made using traditional techniques while conserving critical materials. Scientists fabric...

carbon nanospikes
In a new twist to waste-to-fuel technology, scientists at the Department of Energy’s Oak Ridge National Laboratory have developed an electrochemical process that uses tiny spikes of carbon and copper to turn carbon dioxide, a greenhouse gas, into ethanol. Their findin...