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ORNL scientists have determined how to avoid costly and potentially irreparable damage to large metallic parts fabricated through additive manufacturing, also known as 3D printing, that is caused by residual stress in the material.
![ORNL engineer Canan Karakaya uses computational modeling to design and improve chemical reactors and how they are operated to convert methane, carbon dioxide, ammonia or ethanol into higher-value chemicals or energy-dense fuels. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy](/sites/default/files/styles/list_page_thumbnail/public/2024-03/2024-P03340.jpg?h=e6a52188&itok=crvddM9b)
Canan Karakaya, a R&D Staff member in the Chemical Process Scale-Up group at ORNL, was inspired to become a chemical engineer after she experienced a magical transformation that turned ammonia gas into ammonium nitrate, turning a liquid into white flakes gently floating through the air.
The United States could triple its current bioeconomy by producing more than 1 billion tons per year of plant-based biomass for renewable fuels, while meeting projected demands for food, feed, fiber, conventional forest products and exports, according to the DOE’s latest Billion-Ton Report led by ORNL.
![A multidirectorate group from ORNL attended AGU23 and came away inspired for the year ahead in geospatial, earth and climate science](/sites/default/files/styles/list_page_thumbnail/public/2024-02/MicrosoftTeams-image%20%2815%29%20%281%29.png?h=a5eb5da0&itok=gY269KaC)
ORNL scientists and researchers attended the annual American Geophysical Union meeting and came away inspired for the year ahead in geospatial, earth and climate science.
![Chelsea Chen, polymer physicist at ORNL, stands in front of an eight-channel potentiostat and temperature chamber used for battery and electrochemical testing. Credit: Genevieve Martin/ORNL, U.S. Dept. of Energy](/sites/default/files/styles/list_page_thumbnail/public/2024-02/2023-P19202.jpg?h=c6980913&itok=Q-GNSOOO)
Chelsea Chen, a polymer physicist at ORNL, is studying ion transport in solid electrolytes that could help electric vehicle battery charges last longer.
![In a win for chemistry, inventors at ORNL have designed a closed-loop path for synthesizing an exceptionally tough carbon-fiber-reinforced polymer, or CFRP, and later recovering all of its starting materials.](/sites/default/files/styles/list_page_thumbnail/public/2024-02/dawns_0.jpg?h=00b3f45e&itok=oXQXV0h7)
In a win for chemistry, inventors at ORNL have designed a closed-loop path for synthesizing an exceptionally tough carbon-fiber-reinforced polymer, or CFRP, and later recovering all of its starting materials.
![ORNL's Kyle Gluesenkamp received the FLC Outstanding Researcher Award.](/sites/default/files/styles/list_page_thumbnail/public/2024-01/gluesenkamp1_0.jpg?h=319b3f54&itok=kpelvP3i)
Four ORNL teams and one researcher were recognized for excellence in technology transfer and technology transfer innovation.
![Researchers at Corning have found that understanding the stability of the rings of atoms in glass materials can help predict the performance of glass products.](/sites/default/files/styles/list_page_thumbnail/public/2024-01/picture2.png?h=342db57d&itok=yUdVp1Za)
Corning uses neutron scattering to study the stability of different types of glass. Recently, researchers for the company have found that understanding the stability of the rings of atoms in glass materials can help predict the performance of glass products.
![2023 Top Science Achievements at SNS & HFIR](/sites/default/files/styles/list_page_thumbnail/public/2023-12/23-G08001-SNS-Top-Story-Image-pcg.jpg?h=1f0bc3a8&itok=3_ZyuAAO)
The 2023 top science achievements from HFIR and SNS feature a broad range of materials research published in high impact journals such as Nature and Advanced Materials.
![From left, researchers Syed Islam and Ramesh Bhave discuss the nickel sulfate recovered from end-of-life lithium-ion batteries using the membrane solvent extraction process they co-invented at ORNL. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy](/sites/default/files/styles/list_page_thumbnail/public/2023-12/Main-image-Islam-and-Bhave-2023-P17689.jpg?h=aa34054d&itok=B0luDpWK)
Scientists at ORNL have developed a technique for recovering and recycling critical materials that has garnered special recognition from a peer-reviewed materials journal and received a new phase of funding for research and development.