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Images showing distortion caused by residual stress in the horizontal and vertical axes of material. ORNL researchers found that simply adding material in critical regions mitigates the accumulation of stress. Credit: ORNL, U.S. Dept. of Energy

ORNL scientists have determined how to avoid costly and potentially irreparable damage to large metallic parts fabricated through additive manufacturing, also known as 3D printing, that is caused by residual stress in the material. 

ORNL engineer Canan Karakaya uses computational modeling to design and improve chemical reactors and how they are operated to convert methane, carbon dioxide, ammonia or ethanol into higher-value chemicals or energy-dense fuels. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy

Canan Karakaya, a R&D Staff member in the Chemical Process Scale-Up group at ORNL, was inspired to become a chemical engineer after she experienced a magical transformation that turned ammonia gas into ammonium nitrate, turning a liquid into white flakes gently floating through the air. 

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ORNL took home the top honors in three categories at the second annual DOE Geospatial Science Poster competition, held on National GIS Day. For the second year in a row, DOE awarded ORNL top prize as Best Geospatial Program. Additionally, ORNL geospatial researchers took home first place prizes for their posters in the Best Departmental Element Alignment and Best Cartography categories.

LCDR Rich Harvey, pictured on the left, poses with two colleagues at the 2023 POST Conference. Credit: Rich Harvey

Lieutenant Commander Rich Harvey has spent the last three decades of his career serving his country. Harvey's efforts supporting the Office of Naval Research has earned him the 2023 Junior Scientist Officer of the Year award for coordination and computer modeling support for a project called TALISMAN, his leadership roles and other exemplary service markers. 

A multidirectorate group from ORNL attended AGU23 and came away inspired for the year ahead in geospatial, earth and climate science

ORNL scientists and researchers attended the annual American Geophysical Union meeting and came away inspired for the year ahead in geospatial, earth and climate science. 

Prasanna Balaprakash, who leads ORNL’s AI Initiative, participated in events hosted by the White House Office of Science and Technology Policy and the Task Force on American Innovation to discuss the challenges and opportunities posed by AI. Credit: Brian Mosley/Computing Research Association

In summer 2023, ORNL's Prasanna Balaprakash was invited to speak at a roundtable discussion focused on the importance of academic artificial intelligence research and development hosted by the White House Office of Science and Technology Policy and the U.S. National Science Foundation.

ORNL intern Jack Orebaugh holds the drone used in his research to help locate human remains. Credit: Lena Shoemaker/ORNL, U.S. Dept. of Energy

Jack Orebaugh, a forensic anthropology major at the University of Tennessee, Knoxville, has a big heart for families with missing loved ones. When someone disappears in an area of dense vegetation, search and recovery efforts can be difficult, especially when a missing person’s last location is unknown. Recognizing the agony of not knowing what happened to a family or friend, Orebaugh decided to use his internship at the Department of Energy’s Oak Ridge National Laboratory to find better ways to search for lost and deceased people using cameras and drones. 

Domenick Leto poses near assessment equipment for nuclear materials. Credit: Lena Shoemaker/ORNL, U.S. Dept. of Energy

Drawing from his experience during the pandemic, Domenick Leto recognizes the need for the United States to have inexpensive, reliable capabilities to combat any type of disruption to national security, including nationwide medical emergencies. Leto and colleagues received a patent for a simple, inexpensive way to sterilize masks, plastic, and medical equipment from the COVID-19 virus.

Wire arc additive manufacturing allowed this robot arm at ORNL to transform metal wire into a complete steam turbine blade like those used in power plants. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy

Researchers at ORNL became the first to 3D-print large rotating steam turbine blades for generating energy in power plants.

ORNL retiree Duane Starr and his wife, Nancy, pose with the critical frequencies demo unit Duane designed, built and donated to the laboratory to support nuclear workshops.  Credit: Carlos Jones/ORNL, Dept. of Energy

For years, Duane Starr led workshops at ORNL to help others from across the U.S. government understand uranium processing technologies. After his retirement, Starr donated a 5-foot-tall working model, built in his garage, that demonstrates vibration harmonics, consistent with operation of a super critical gas centrifuge rotor, a valuable resource to ongoing ORNL-led workshops.