Abstract
The production of wet laid (WL) reinforcing fiber mats is adopted from the paper making industry to produce carbon fiber (CF) mats. The resulting mats are prone to defects induced by the mixing regime. This study explores a new mixer design that achieved fully dispersed mats with 20 minutes processing time using 25.4 mm long CF. The proposed mixing method is compared against the traditional method and the density distribution of fibers is characterized using Back Light Scattering (BLS) technique. The mats showed high consistency with less than 8% standard deviation from the data collected from different regions within the mats. The innovative mixer resulted in mats with fiber distribution 70% closer to the theoretical distribution than that of the traditional mixer. This innovative method of preparing nonwoven CF mats will create new opportunities for CF nonwoven composite applications.
