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ORNL’s convergent manufacturing platform, on display at IMTS 2024 in Chicago, Illinois, integrates multiple systems into one.

A new convergent manufacturing platform, developed in only five months at the Department of Energy’s Oak Ridge National Laboratory, is debuting at the International Manufacturing Technology Show, or IMTS, in Chicago, Sept. 9–12, 2024.

ORNL scientists used molecular dynamics simulations, exascale computing, lab testing and analysis to accelerate the development of an energy-saving method to produce nanocellulosic fibers.

A team led by scientists at ORNL identified and demonstrated a method to process a plant-based material called nanocellulose that reduced energy needs by a whopping 21%, using simulations on the lab’s supercomputers and follow-on analysis.

Jay Tiley inspects a hydroelectric runner from TVA’s Cherokee Dam

ORNL is working with industry partners to develop a technique that combines 3D printing and conventional machining to produce large metal parts for clean energy applications. The project, known as Rapid Research on Universal Near Net Shape Fabrication Strategies for Expedited Runner Systems, or Rapid RUNNERS, recently received $15 million in funding from DOE. 

Infuse logo

ORNL is the lead partner on five research collaborations with private fusion companies in the 2024 cohort of the Innovation Network for FUSion Energy, or INFUSE, program. These collaborative projects are intended to resolve technical hurdles and develop enabling technologies to accelerate fusion energy research in the private sector.

A portrait of John Sanseverino.

John joined the MPEX project in 2019 and has served as project manager for several organizations within ORNL.

A portrait of Larry Baylor

The award was given in “recognition of his lifelong leadership in fusion technology for plasma fueling systems in magnetically confined fusion systems.”

Green and blue background of a graphic image that says Honors and Awards

Two additive manufacturing researchers from ORNL received prestigious awards from national organizations. Amy Elliott and Nadim Hmeidat, who both work in the Manufacturing Science Division, were recognized recently for their early career accomplishments.

Researcher Brittany Rodriguez works with an ORNL-developed Additive Manufacturing/Compression Molding system that 3D prints large-scale, high-volume parts made from lightweight composites. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy

Brittany Rodriguez never imagined she would pursue a science career at a Department of Energy national laboratory. However, after some encouraging words from her mother, input from key mentors at the University of Texas Rio Grande Valley, or UTRGV, and a lot of hard work, Rodriguez landed at DOE’s Manufacturing Demonstration Facility, or MDF, at Oak Ridge National Laboratory.

The photo is of a 3D-printed part -- a big grey block with a grey fan like structure coming out from the top. To the right shows a digital copy in an AI model.

The Department of Energy’s Oak Ridge National Laboratory has publicly released a new set of additive manufacturing data that industry and researchers can use to evaluate and improve the quality of 3D-printed components. The breadth of the datasets can significantly boost efforts to verify the quality of additively manufactured parts using only information gathered during printing, without requiring expensive and time-consuming post-production analysis.

Man in blue button down shirt poses outside for a picture with his arms crossed.

Oak Ridge National Laboratory has named Troy A. Carter director of the Fusion Energy Division in ORNL’s Fusion and Fission Energy and Science Directorate, or FFESD.