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ORNL’s convergent manufacturing platform, on display at IMTS 2024 in Chicago, Illinois, integrates multiple systems into one.

A new convergent manufacturing platform, developed in only five months at the Department of Energy’s Oak Ridge National Laboratory, is debuting at the International Manufacturing Technology Show, or IMTS, in Chicago, Sept. 9–12, 2024.

ORNL scientists used molecular dynamics simulations, exascale computing, lab testing and analysis to accelerate the development of an energy-saving method to produce nanocellulosic fibers.

A team led by scientists at ORNL identified and demonstrated a method to process a plant-based material called nanocellulose that reduced energy needs by a whopping 21%, using simulations on the lab’s supercomputers and follow-on analysis.

Jay Tiley inspects a hydroelectric runner from TVA’s Cherokee Dam

ORNL is working with industry partners to develop a technique that combines 3D printing and conventional machining to produce large metal parts for clean energy applications. The project, known as Rapid Research on Universal Near Net Shape Fabrication Strategies for Expedited Runner Systems, or Rapid RUNNERS, recently received $15 million in funding from DOE. 

Illustration of oscillating UCI3 bonds

Researchers for the first time documented the specific chemistry dynamics and structure of high-temperature liquid uranium trichloride salt, a potential nuclear fuel source for next-generation reactors. 

Angelique Adams, front left, introduces Kusum Rathore, front center, executive director and vice president of the multi-campus office at the University of Tennessee Research Foundation, and Jim Biggs, executive director of the Knoxville Entrepreneur Center, during the final presentation event for ORNL’s Safari coaching program.

Five researchers at the Department of Energy’s Oak Ridge National Laboratory recently completed an eight-week pilot commercialization coaching program as part of Safari, a program funded by DOE’s Office of Technology Transitions, or OTT, Practices to Accelerate the Commercialization of Technologies, or PACT. 

Green and blue background of a graphic image that says Honors and Awards

Two additive manufacturing researchers from ORNL received prestigious awards from national organizations. Amy Elliott and Nadim Hmeidat, who both work in the Manufacturing Science Division, were recognized recently for their early career accomplishments.

Researcher Brittany Rodriguez works with an ORNL-developed Additive Manufacturing/Compression Molding system that 3D prints large-scale, high-volume parts made from lightweight composites. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy

Brittany Rodriguez never imagined she would pursue a science career at a Department of Energy national laboratory. However, after some encouraging words from her mother, input from key mentors at the University of Texas Rio Grande Valley, or UTRGV, and a lot of hard work, Rodriguez landed at DOE’s Manufacturing Demonstration Facility, or MDF, at Oak Ridge National Laboratory.

The photo is of a 3D-printed part -- a big grey block with a grey fan like structure coming out from the top. To the right shows a digital copy in an AI model.

The Department of Energy’s Oak Ridge National Laboratory has publicly released a new set of additive manufacturing data that industry and researchers can use to evaluate and improve the quality of 3D-printed components. The breadth of the datasets can significantly boost efforts to verify the quality of additively manufactured parts using only information gathered during printing, without requiring expensive and time-consuming post-production analysis.

Five girls stand outside of a red brick building with iron gate out front, Stephen King's house.

Participants in the SM2ART Research Experience for Undergraduates program got the chance to see what life is like in a research setting. REU participant Brianna Greer studied banana fibers as a reinforcing material in making lightweight parts for cars and bicycles.

Ariel view of Oak Ridge National Lab with mountains in the background and buildings and a pond in the foreground

Advanced materials research to enable energy-efficient, cost-competitive and environmentally friendly technologies for the United States and Japan is the goal of a memorandum of understanding, or MOU, between the Department of Energy’s Oak Ridge National Laboratory and Japan’s National Institute of Materials Science.